Interactive tool
Costco pallet display calculator
Enter your product dimensions to instantly see tray layouts, layer counts, and how many units fit on a standard Costco 48" × 40" pallet.
Product inputs
Width (in)
Depth (in)
Height (in)
Tray facings on 48" side
Club facts
Layer footprint: 48" (face) × 40" (depth) — fixed
Layer is 3 rows deep (40" / 3 = 13.33" tray depth)
Tray width options: 16" (3-across) or 24" (2-across)
Walls/back (non-soft): B-flute 0.125" each; Soft: 2.0" side walls
Usable stacking height: 52"
Products do not rotate. Trays fill the 48" × 40" layer exactly: (across × 3 rows).
Results
Layer layout (fixed 48" × 40")
48" (width) × 40" (depth); trays: (across) × 3 rows, each 13.33" deep
Tray + products (fixed tray size)
Tray outer: 16" or 24" × 13.33"; inner = minus walls (L/R) and back
Email me this plan
This tool gives approximate unit and tray numbers based on common tray sizes. Actual capacity may vary by product shape, material, and retailer specs. Contact us for a precise layout.
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